Valve body assembly of a zf 5hp19 automatic transmission. Every level 10 valvebody is custom assembled just for your application. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. Like most of automatic gearboxes from german company zf model 5hp19. Information about rebuild transmission zf 5hp19 like most of automatic gearboxes from german company zf model 5hp19 differs by durability and increased reliability. Zf 5hp19fl automatic transmission spare parts catalog. There is no such thing as one size fits all when it comes to transmission parts like valve bodies, and dont let anyone tell you different. This repair manual is presented in pdf format, includes 2 pages.
Valve body rebuild zf 5hp19 5hp19fl 5hp19fla audi a4 a6. Zf 5hp24 automatic transmission spare parts catalog. Fits codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035. Addresses runaway pressure, harsh shifts, kickdown bang, drum breakage. Zf 5hp19 fla transmission repair manual pdf online download. All books are in clear copy here, and all files are secure so dont worry about it. Preliminary information, illustration of transmission, power flow diagram, specifications, adjusting work, checking transmission, oil flow chart, removing bearing shells, bearings etc. Zf 6hp19 6hp26 6hp32 functional descriptions automatic.
Also, mechatronics repair is always accompanied by a torque converter repair, we also repair them, you can read about it here. Valve body rebuild zf 5hp19 5hp19fl 5hp19fla zf 5hp19 for bmw and zf 5hp19fl 5hp19fla vw, audi a family of 5gear automatic transmissions developed by zf for european vehicles of the vag and bmw group, also fitted to some models of jaguar and porsche. This repair guide includes instructions for repair and maintenance, special instructions, diagrams for zf transmission 5hp19. We do it all and we only use genuine bmw oem parts. Bus11 550a pump body bush oversize od pump requires machining sonnax click here for info. The valve body is assembled, accumulators are being changing along the way, new solenoids are being installed and valve body can be installed in the car. Refer to figure 108 for lower rear valve body exploded view and identification of valves. Valve body rebuild zf 5hp19 5hp19fl 5hp19fla zf 5hp19 for bmw and zf 5hp19fl 5hp19fla vw, audi a family of 5gear automatic transmissions developed by zf for european vehicles of the vag and bmw group, also fitted to some models of jaguar and porsche this automatic transmission is a very popular guest in auto services even at the moment, in spite of the fact that it first descended. Vw passat 96 see to figure 2 for clutch and band application chart. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies.
Refer to figure 107 for lower front valve body exploded view and identification of valves. Information the 01v transmission is manufactured by zf ag. Please check with your distributor for availability. The pressure reduction valve in the zf5hp19, zf5hp19fl, zf5hp19fla units is designed to limit solenoid feed oil pressure. E46 zf 5hp19 transmission rebuild part 1 bmw 330i 325i so ive had to rebuild my transmission because it was leaking. Introduced in 1996, it is still in production, and has been used in a variety of cars from audi, bmw, porsche, and volkswagen passenger cars. E46 zf 5hp19 transmission rebuild valve body bmw 330i 325i. Pdf online zf 5hp19 fla transmission repair manual. Ensure the correct location of the valve body in the housing. Zf 5hp19fl automatic transmission spare parts catalog table. Bk01 550a pump body bush standard size all 1 5hp19. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals.
For service inquiries, please see details on sonnaxs limited lifetime warranty on remanufactured valve bodies. Like all firstgeneration 6speed gearboxes, the zf 6hp has several vulnerabilities, one of them is a valve body, it is also a mechatronic. Zf 5hp19 fl fla oem rebuilt, updated valve body revmax. This manual covers the procedure for repairing the complete transmission.
Refer to figure 9 for exploded view of the valve body assembly components. Defective solenoids or oil leak from gasket are able in a substantial way to reduce the pressure in the. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue. Nov 07, 2015 in this video, i overhaul the 6hp19 valvebody. Sonnax transmission parts for zf zf5hp19 applications. Fil04 bushings 550a pump body bush oversize od pump requires machining sonnax click here for info. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. This 5r55e valve body diagram contains an overall description from the item, the name and procedures of 700r4 manual reverse valve body. The repairing of this transmission is only allowed to persons with specific training from zf getriebe gmbh. Zf 5hp19 fla transmission repair manual pdf free online. General information additional information can be found in the official factory repair manual and sources such as bentley publishers ssp selfstudy program. Transmission repair manuals zf 5hp19 instructions for. Sonnax rebuilt valve body bmw003 is no longer in production. Zf 5hp24 automatic transmission spare parts catalog table of contents 5hp24 transmission overview north american applications.
Refer to figure 10 for exploded detail view of the rear side of the main valve body. Porsche only, with bolton speed sensor and green epc solenoid. Level 10 audivw pts bulletproof valvebody 4hp19,5hp19,5hp24. Zf5hp19, zf5hp19fl, zf5hp19fla oversized pressure reduction.
Refer to figure 14 for lower rear v alve body exploded view and identification of valves. This upgrade kit works perfectly, i save a lot of money. Download 5hp19 valve body manual book pdf free download link or read online here in pdf. A518 46re, a618 47re, 48re transmission parts valve body kits 700r4 case download. E46 zf 5hp19 transmission rebuild valve body bmw 330i 325i so ive had to rebuild my transmission because it was leaking. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. The advanced search lets you narrow the results by language and file extension e. Revmax is the industry leader in both high performance and rebuilt oem replacement valve bodies. Before purchase identify your valve body to see if it will fit click here to open pdf file and check. Gas05 ni valve body gasket fits codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035. Valve body rebuild zf 5hp19 5hp19fl 5hp19fla audi a4 a6 a8. Oil pressure for the unit is provided by the oil pump.
As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. The firstgeneration valve bodies possessed an extremely modest working resource and died already at 100150 tkm. Read pdf 5hp19 manual 5hp19 manual as recognized, adventure as skillfully as experience just about lesson, amusement, as well as treaty can be gotten by just checking out a ebook 5hp19 manual along with it is not directly done, you could agree to even more in this area this life, as regards the world. Jul 23, 2012 valve body assembly of a zf 5hp19 automatic transmission. In that folder you will find the exploded diagrams for the valve body as well as instructions for the proper resistances for all the solenoids. Zf 5hp19 fla transmission repair manual pdf free online this manual covers the procedure for repairing the complete transmission. The entire disassembly and assembly procedure is described in chronological order. The legend for figure 10 which identifies the main valve body components is found on page 16.
The valve body is at the bottom of the transmission. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Pressure regulator valve renewalrepair, convenient drop in, no special tooling or machining necessary. Improves and restores correct drivability with added durability. Wear in the bore and on the valve spools can cause the feed oil pressure to be high or low depending on the severity and location of the wear. It should be noted that this model is extremely critical to oil starvation. Contains new pressure regulator valve and assembly parts. D r auto tech has all the certifications and licenses needed to perfom any repair or service to your bmw this includes replacing and reprogramming valve body transmission control units and other trp parts. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Showing the location of small parts, installing new solenoids and installing the computer. Every driver is different and uses there vehicle in a different way, some race, some tow, some cruise, some just like performance. Set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30.
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